Search results for "Hole Drilling"
showing 10 items of 16 documents
Effect of the indentation process on fatigue life of drilled specimens
2015
Design and manufacture of mechanical elements are strongly influenced by the evaluation of the residual stresses due to their effects on the material strength. This paper presents numerical and experimental results performed on AW 6082-T6 aluminum alloy drilled specimens when the hole is created after a bilateral indentation process. The plastic deformation induced by the indenters creates a compressive residual stress field around the hole, which persists after the drilling operation. Several numerical analysis have been carried out in ANSYS APDL explicit solver for different indentation depths and hole diameters in order to evaluate the compressive circumferential stresses, optimal proces…
NUMERICAL-EXPERIMENTAL METHOD FOR THE ANALYSIS OF RESIDUAL STRESSES IN COLD-EXPANDED HOLES
2012
Hole cold expansion is a technique widely used to improve the fatigue life of components with holes, e.g. bolted or riveted joints. As it has been demonstrated in literature by analytical, numerical and experimental analyses carried out by several authors, the compressive residual stresses introduced by the hole cold expansion have a beneficial influence on both the static and the fatigue strength of the treated component, because they reduce significantly the typical stress peaks around the hole due to stress concentration. In the literature, various analyses of the residual stresses introduced by the hole cold expansion have been performed by using several methods such as X-ray diffractio…
Measuring Inaccessible Residual Stresses Using Multiple Methods and Superposition
2010
The traditional contour method maps a single component of residual stress by cutting a body carefully in two and measuring the contour of the cut surface. The cut also exposes previously inaccessible regions of the body to residual stress measurement using a variety of other techniques, but the stresses have been changed by the relaxation after cutting. In this paper, it is shown that superposition of stresses measured post-cutting with results from the contour method analysis can determine the original (pre-cut) residual stresses. The general superposition theory using Bueckner’s principle is developed and limitations are discussed. The procedure is experimentally demonstrated by determini…
A new calculation procedure for non-uniform residual stress analysis by the hole-drilling method
1998
The hole-drilling method is one of the most used semi-destructive techniques for residual stress analysis in mechanical parts. In the presence of non-uniform residual stress, the stress field can be determined from the measured relaxed strains using several calculation methods, but the most used one is the so-called integral method. This method is characterized by some simplifications that lead to approximate results, especially when the residual stress varies abruptly. In this paper a new calculation procedure called the spline methods is proposed, which allows these drawbacks to be overcome. Numerical simulations and an experimental test have corroborated the best performance of the prop…
Measurement of residual stresses by the hole-drilling method: Influence of hole eccentricity
1979
The hole-drilling method is a semidestructive technique which allows the measurement of residual stresses. In this method, a source of error is due to the misalignment between the hole and rosette centres. This paper presents a theoretical analysis of the influence of such misalignment on the strains measured by the rosette. Formulae which give the residual stresses taking account of the hole eccentricity are derived. Finally, the errors, which affect the residual stresses when the eccentricity is neglected, are evaluated for some commercial strain-gauge rosettes especially developed for the hole-drilling method.
Error and Uncertainty Analysis of the Residual Stresses Computed by Using the Hole Drilling Method
2010
: The hole-drilling method is one of the most used techniques for the experimental analysis of the residual stresses in mechanical components. For both through-thickness uniform and non-uniform residual stress distributions, its application is standardised by the ASTM E837-08. In accordance with the ASTM limitations, the analysis of uniform residual stresses, to which the present work deals with, leads in general to results with a maximum bias of about 10%. Unfortunately, in general the user does not have appropriate procedures to estimate the actual stress error; consequently, if one or more of the experimental influence parameters fall out of the corresponding standard limitations, the c…
A New Procedure for the Evaluation of Non-Uniform Residual Stresses by the Hole Drilling Method Based on the Newton-Raphson Technique
2010
The hole drilling method is one of the most used semi-destructive techniques for the analysis of residual stresses in mechanical components. The non-uniform stresses are evaluated by solving an integral equation in which the strains relieved by drilling a hole are introduced. In this paper a new calculation procedure, based on the Newton-Raphson method for the determination of zeroes of functions, is presented. This technique allows the user to introduce complex and effective forms of stress functions for the solution of the problem. All the relationships needed for the evaluation of the stresses are obtained in explicit form, eliminating the need to use additional mathematical tools. The t…
Review of Some Development of the Hole Drilling Method
1990
This paper contains a survey of some developments of the hole drilling method. It is mainly based on the research work carried out at the University of Palermo in the years from 1978 to 1989. The paper considers the relationship between the relaxed strain and the residual stresses for a rosette with an off-centre hole, the influence of hole eccentricity on the determination of residual stresses and of rosette calibration constants, the sensitivity of strain relaxation.
An analysis of through-thickness residual stresses in aluminium FSW butt joints
2006
Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…